The following is a complete statement of the electrician forum on the stepper motor drive system: 1, system common sense: stepper motor and stepper motor drive constitute a stepper motor drive system. The performance of the stepper motor drive system depends not only on the performance of the stepper motor itself, but also on the advantages and disadvantages of the stepper motor driver. Research on stepper motor drives has been carried out almost simultaneously with the study of stepper motors. 2. System Overview: A stepper motor is an actuator that converts electrical pulses into angular displacement. When the stepper motor driver receives a pulse signal (from the controller), it drives the stepper motor to rotate a fixed angle (called the "step angle") in a set direction, and its rotation is at a fixed angle. Run step by step. 3. System control: The stepping motor cannot be directly connected to the DC or AC power supply, and a dedicated driving power supply (stepping motor driver) must be used. The controller (pulse signal generator) can control the angular displacement by controlling the number of pulses to achieve the purpose of accurate positioning. At the same time, the speed and acceleration of the motor rotation can be controlled by controlling the pulse frequency, thereby achieving the purpose of speed regulation. 4. Use: Stepper motor is a kind of special motor for control. As an actuator, it is one of the key products of mechatronics. With the development of microelectronics and computer technology (the performance of stepper motor driver is improved), stepping The demand for motors is increasing. Stepper motors have no accumulated error in operation, making them widely used in various automation control systems, especially open-loop control systems. 5, stepper motor according to the structure classification: stepper motor is also called pulse motor, including reactive stepper motor (VR), permanent magnet stepper motor (PM), hybrid stepper motor (HB). (1) Reactive stepper motor: also called inductive, hysteresis or magnetoresistive stepper motor. The stator and the rotor are made of soft magnetic material. The large magnetic poles evenly distributed on the stator are equipped with multi-phase excitation windings, and the small teeth and slots are evenly distributed around the stator and the rotor. After the energization, the torque is generated by the change of the magnetic permeability. Generally three, four, five, six phases; can achieve large torque output (high power consumption, current up to 20A, high driving voltage); small step angle (minimum one-sixth degree) There is no positioning torque when the power is off; the damping inside the motor is small, and the single-step operation (when the pulse frequency is low) has a longer oscillation time; the starting and running frequency is higher. (2) Permanent magnet stepping motor: Generally, the rotor of the motor is made of permanent magnet material. The stator made of soft magnetic material has multi-phase excitation windings. There are no small teeth and slots around the stator and rotor. After energization, permanent magnets are used. The stator current magnetic field interacts to produce torque. Generally two-phase or four-phase; small output torque (less power consumption, current is generally less than 2A, driving voltage 12V); large step angle (such as 7.5 degrees, 15 degrees, 22.5 degrees, etc.); The holding torque; the starting and running frequency is low. (3) Hybrid stepping motor: also called permanent magnet reactive type, permanent magnet induction type stepping motor, which combines the advantages of permanent magnet type and reactive type. There is no difference between the stator and the four-phase reactive stepping motor (but the two magnetic poles of the same phase are opposite, and the N and S polarities of the windings on the two magnetic poles must be the same), and the rotor structure is complicated (the inner part of the rotor is cylindrical forever) Magnet, soft magnetic material on both ends, with small teeth and grooves around). Generally two or four phases; positive and negative pulse signals must be supplied; output torque is larger than permanent magnets (less power consumption); step angle is smaller than permanent magnets (typically 1.8 degrees); Positioning torque; high starting and running frequency; it is a stepping motor that is developing rapidly. 6. Stepper motors are classified according to working mode: they can be divided into power type and servo type. (1) Power type: The output torque is large, which can directly drive a large load (usually using reactive type, hybrid stepping motor). (2) Servo type: The output torque is small and can only drive small loads (usually using permanent magnet type and hybrid stepping motor). 7, stepper motor selection: (1) first select the type, followed by the specific variety and model. (2) The performance index, external dimensions, installation method, pulse power supply type and control circuit of the three types of reactive motors, permanent magnets and hybrids are different, and the price difference is also very large. (3) Stepper motors with control integrated circuits should be given priority. 8. Basic parameters of stepper motor: (1) Inherent step angle of the motor: It indicates the angle at which the motor rotates every time the control system sends a step pulse signal. The motor is given a step angle value when it leaves the factory. For example, the value given by the 86BYG250A motor is 0.9°/1.8° (0.9° for half-step operation and 1.8° for full-step operation). This step angle It can be called 'motor inherent step angle', it is not necessarily the actual step angle when the motor is working, and the actual step angle is related to the driver. (2) The number of phases of the stepping motor: refers to the number of coil groups inside the motor. Currently, two-phase, three-phase, four-phase, five-phase stepping motors are commonly used. The number of phases of the motor is different, and the step angle is also different. Generally, the step angle of the two-phase motor is 0.9°/1.8°, the three-phase is 0.75°/1.5°, and the five-phase is 0.36°/0.72°. Increasing the number of phases in a stepper motor can improve performance, but the structure and drive power of the stepper motor are more complicated and the cost is increased. (3) Holding torque (HOLDING TORQUE): Also called maximum static torque, it is the maximum torque applied to the energized stepper motor shaft at the rated quiescent current without continuous rotation. It is one of the most important parameters of a stepper motor. Usually, the torque of the stepper motor at low speed is close to the holding torque. Since the output torque of the stepping motor is continuously attenuated as the speed increases, the output power also changes with the increase of the speed, so the holding torque becomes one of the most important parameters for measuring the stepping motor. For example, when people say that a 2N.m stepper motor, unless otherwise specified, is a stepper motor that maintains a torque of 2N.m. (4) Step accuracy: It can be expressed by positioning error or by step angle error. (5) Moment angle characteristic: The recovery torque of the stepping motor rotor after leaving the equilibrium position changes with the deviation of the rotation angle. The relationship between the static torque of the stepping motor and the offset angle is called the moment angle characteristic. (6) Static temperature rise: When the motor is stationary, the maximum number of phases in the specified operation mode is the rated quiescent current, and the temperature rise is achieved when the temperature is stable. (7) Dynamic temperature rise: The motor runs at no load under a certain frequency and works according to the specified running time. The temperature rise reached by the motor after the running time is called dynamic temperature rise. (8) Torque characteristics: It indicates the relationship between the motor torque and the excitation current at the time of single-phase energization. (9) Starting moment frequency characteristic: The relationship between starting frequency and load torque is called starting torque characteristic. (10) Operating moment frequency characteristics / inertia frequency characteristics: slightly (11) Lifting frequency time: refers to the time required for the motor to rise from the starting frequency to the highest operating frequency or from the highest operating frequency to the starting frequency. (12) DETENT TORQUE: refers to the torque that the stator locks the rotor when the stepper motor is not energized. DETENT TORQUE has no unified translation method in China and is easy to misunderstand; the rotor of reactive stepping motor is not permanent magnet material, so it does not have DETENT TORQUE. 9, some characteristics of stepper motor: (1) stepper motor has no accumulation error: the accuracy of the general stepper motor is three to five percent of the actual step angle, and does not accumulate. (2) When the stepping motor is in operation, the pulse signal is alternately applied to each phase winding in a certain order (the ring winding in the driver controls the winding to be powered off and on). (3) Even with the same stepper motor, the torque frequency characteristics of the same stepping motor are quite different when using different driving schemes. (4) Stepper motor is different from other motors, its nominal rated voltage and rated current are only reference values; and because the stepper motor is powered by pulse, the power supply voltage is its highest voltage, not the average voltage, so stepping The motor can work beyond its rated range. However, the selection should not deviate too far from the rated value. (5) The maximum temperature allowed by the appearance of the stepping motor: If the temperature of the stepping motor is too high, the magnetic material of the motor will be demagnetized first, which will cause the torque to drop and even lose the step. Therefore, the maximum temperature allowed by the motor surface should depend on the magnetic material of different motors. Demagnetization point; in general, the demagnetization point of magnetic materials is above 130 degrees Celsius, and some even up to 200 degrees Celsius, so the external temperature of the stepper motor is completely normal at 80-90 degrees Celsius. (6) The torque of the stepping motor will decrease with the increase of the speed: when the stepping motor rotates, the inductance of each phase winding of the motor will form a back electromotive force; the higher the frequency, the larger the back electromotive force. Under its action, the motor decreases with increasing frequency (or speed), resulting in a drop in torque. (7) The stepping motor can run normally at low speed, but if it is higher than a certain frequency, it cannot be started, accompanied by howling. The stepping motor has a technical parameter: the no-load starting frequency, that is, the pulse frequency that the stepping motor can start normally under no-load conditions. If the pulse frequency is higher than this value, the motor cannot start normally, and lost or blocked may occur. In the case of load, the starting frequency should be lower. If the motor is to be rotated at a high speed, the pulse frequency should have an acceleration process, that is, the starting frequency is low, and then rise to a desired high frequency (the motor speed is increased from a low speed to a high speed) at a certain acceleration. (8) The four-phase hybrid stepping motor is generally driven by a two-phase driver. Therefore, the four-phase motor can be connected to two phases by series connection or parallel connection. The series connection method is generally used in the case where the motor speed is low. In this case, the required output current of the driver is 0.7 times of the motor phase current, so the motor generates less heat; and the connection method is generally used in the case where the motor speed is high (also called high speed connection). Method), the required driver output current is 1.4 times the motor phase current, so the motor generates a large amount of heat. (9) The power supply voltage of the hybrid stepping motor driver is generally a wide range (for example, the power supply voltage of the IM483 is 12 to 48 VDC), and the power supply voltage is usually selected according to the operating speed and response requirements of the motor. If the motor has a higher operating speed or a faster response, the voltage is also higher, but note that the ripple of the supply voltage cannot exceed the maximum input voltage of the drive, otherwise the drive may be damaged. (10) The power supply current is generally determined based on the output phase current I of the driver. If a linear power supply is used, the supply current can generally be 1.1 to 1.3 times that of I; if a switching power supply is used, the supply current can generally be 1.5 to 2.0 times that of I. (11) When the offline signal FREE is at a low level, the current output from the driver to the motor is cut off, and the motor rotor is in a free state (offline state). In some automation equipment, if the motor shaft (manual mode) is required to be directly powered while the drive is uninterrupted, the FREE signal can be set low, the motor can be taken offline, and manually operated or adjusted. After manual completion, set the FREE signal high to continue automatic control. (12) Adjust the direction of rotation of the two-phase stepper motor after power-on in a simple way. Simply swap the A+ and A- (or B+ and B-) wires of the motor and the driver. #p#åˆ†é¡µæ ‡é¢˜#e# 10, some features of stepper motor driver: (1) ASIC that constitutes the stepper motor driver system: A, pulse distributor integrated circuit: such as Sanyo's PMM8713, PMM8723, PMM8714 and so on. B. Controller integrated circuit including pulse distributor and current chopping: such as L297 and L6506 of SGS Company. C. Driver integrated circuits containing only power drive (or current control, protection circuit): such as MTD1110 (quadrature chopper drive) and MTD2001 (two-phase, H-bridge, chopper drive) from Japan New Electric Industrial Co., Ltd. D. Drive controller integrated circuits including pulse distributor, power drive, current control and protection circuits, such as Toshiba's TB6560AHQ, MOTOROLA's SAA1042 (four-phase) and ALLEGRO's UCN5804 (four-phase), etc. . (2) Overview of “Subdivision Driverâ€: Concept: Subdividing “Inherent Step Angle of Motor†into several small step driving methods, called subdivision driving, subdivision is realized by driver precisely controlling the phase current of stepping motor It has nothing to do with the motor itself. The principle is that the stator current phase current does not rise to the first position, and the power phase current does not drop to zero at one time (the winding current waveform is no longer an approximate square wave, but an N-order approximate step wave), then the stator winding current The resultant magnetic field forces the rotor to have N new equilibrium positions (forming N step angles). The latest technology development: domestic and international research on subdivision drive technology is very active, high-performance subdivision drive circuit can be subdivided into thousands or even any subdivision. At present, it is possible to make the stepped angle of the subdivided uniform by the complicated calculation, greatly improve the pulse resolution of the stepping motor, reduce or eliminate the oscillation, noise and torque fluctuation, and make the stepping motor more "Class servo" feature. The effect on the actual step angle: When there is no subdivision driver, the user mainly chooses the stepping motor with different phase numbers to meet his requirements for the step angle. If a subdivision driver is used, the user can change the actual substep angle by simply changing the number of subdivisions on the drive. The effect of the 'phase number' of the stepper motor on changing the actual step angle is almost negligible. The relationship between subdivision technology and the accuracy of stepping motor: The subdivision technology of stepping motor is essentially an electronic damping technology. Its main purpose is to reduce or eliminate the low frequency vibration of stepper motor and improve the running precision of the motor. An add-on feature of the technology. After the subdivision, the resolution of each pulse is improved when the motor is running, but whether the running accuracy can reach or approach the pulse resolution depends on other factors such as the subdivision current control accuracy of the subdivision driver. The accuracy of subdivision drivers from different manufacturers may vary greatly; the larger the number of subdivisions, the more difficult it is to control. The true subdivision has high technical and process requirements for the drive and the cost will be higher. Some domestic drivers use “smooth†processing of the motor phase current to replace the subdivision, which belongs to “false subdivisionâ€. “Smoothing†does not generate microsteps, which will cause the motor torque to drop. The true subdivision control will not cause the motor torque to drop, but the torque will increase. The manufacturer's popular description of the stepper motor drive system is as follows: The stepper motor is a device that converts electrical pulses into discrete mechanical motions, and the matched drivers form a controllable stepper motor motion system with good data. Control characteristics. When accepting the working command (switching pulse signal) from the controller (plc, microcontroller, etc.), the driver excels the stator winding according to the working command, so that a pulsating, non-coherent real-time response is established inside the stator. The changing magnetic field acts on the rotor with many small teeth around it, causing the rotor to make a rotary motion, that is, applying a pulse and the motor rotates one step. In an ideal situation, the speed of the rotor rotation and the cumulative rotation angle are completely synchronized with the pulse frequency and the number of pulses input by the controller. Therefore, it is only necessary to provide an effective working command to the stepping motor motion system within a prescribed time, and the rotor will It will be accurately driven to the set angular position and will remain in that position until further work orders arrive. Two-way drive of stepper motor, inherent brake performance, properly adjustable output torque, power control, precise position, high resolution, good digital interface, and good open loop control The use of effects, etc. is a significant advantage. Moreover, compared with the servo system, it has a good output power per unit volume, small moment of inertia, no drifting and starting peak surge phenomenon, no position accumulation error, etc., and is a low-cost digital control motor. Due to the above-mentioned inherent advantages, it has established its application status in many fields, and is widely used in many fields that need to control the rotation angle, speed, position and synchronization, such as office automation, security, medical equipment, textile machines, Stage lighting, vending machines and ticket machines, mechanical automation, etc. When choosing a stepping motor, pay attention to the following points: 1. Generally, a stepping motor with a torque greater than 50% to 100% larger than the actual requirement should be selected, because the stepping motor can not be operated under overload, even if it is instantaneous overload, it may cause loss. Step, stop or irregularly move back and forth. 2. The pulse current input by the upper controller must be large enough (generally >10mA) to ensure that the optocoupler is stably turned on, otherwise the stepper motor will be out of step; if the input pulse frequency is too high, it will not be received due to individual pulses. To, the stepper motor is out of step. 3. The starting frequency should not be too high. The acceleration process should be set in the startup program, that is, starting from the specified starting frequency and accelerating to the set frequency, otherwise it may be unstable or even in a passive state. 4. If the motor is not fixed, causing strong resonance, it will also cause the stepper motor to lose synchronization. 5, should understand the inherent weakness of the stepper motor: the input pulse frequency is too high, easy to lead to lost step; the input pulse frequency is too low, prone to resonance; when the speed is high, the torque is reduced significantly. 6. You should understand the performance of the latest stepping motor. If necessary, use an advanced stepping motor system that uses the latest control technology. The advanced system can reduce the resonance of the stepping motor at high speed and reduce the stepping motor. Electromotive force technology increases the torque of the motor at high speeds.
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