As we all know, industrial robots were first used in the automobile manufacturing industry. Robot technology has developed to the present, and the application range is so wide. The automobile industry is still an industry with high density of industrial robots. Compared with the welding, spraying and handling work in the automobile production process, the precision required by the PCB industry is higher, and the work complexity is relatively high. Here are some examples of three industrial robots used in the PCB industry.
1.SCARA robot is applied to circuit board coil detection process
At present, there is almost no complete testing equipment for short-circuiting of multi-layer coils on the market. Most of this work relies on manual completion. The PCB board with large aperture is manually placed on the detection device and then turned on for device detection. PCB board with small aperture is small. It is necessary to manually hold the device (probe) to detect each coil. Using the SCARA robot, the loading and unloading of the matching inspection equipment can be completed, and all the coils of the aperture plate can be detected at one time. For the small aperture plate, the SCARA device is used to perform the fixed probe. The use is determined by using the probe for each one. The coil is tested and our equipment is also effective in avoiding manual inspections due to small apertures or large apertures. Compared with manual operation, it can significantly improve the efficiency of detection and avoid the quality problems caused by missed inspection.
2. DELTA robot is applied to the small box production process
At present, the FPC loading work is generally carried out by using one by one and put it into the plastic tray. Because the FPC is soft and thin, it is very inconvenient, even if the experienced workers do this work very inefficient, Delta800 plus The previous vision system can be qualified from the messy FPC stack and placed in the blister tray as required, the effect is not inferior to manual. It can reach 60 pieces/min, which can replace the manual sorting and loading, which saves valuable labor resources and reduces the cost of the enterprise.
3.6 axis industrial robot applied to AOI inspection process
Traditional AOI scanning machines rely on manual copying, pirating and closing. A worker watches two scanning machines and repeats this monotonous work every day. The newly made circuit board also emits a pungent smell. Bringing certain damage to the human body, the infrared light emitted by the AOI scanning machine is also an invisible killer, which is harmful to the health of workers. The multi-joint robot is used instead of the two AOI boards, flaps and receivers. Board, each shift can complete more than 700 pieces of PCB hard board retractable, the overall efficiency can reach 1 / min (including AOI machine scan time). In the future, if the loading and unloading transport line that cooperates with the retractable board machine can be further connected to the AGV for fixed line transfer, the fully automated production of the upper and lower processes can be realized.
With its high degree of automation, industrial robots are increasingly being used on industrial production lines. With the continuous innovation of industrial robot technology, robots can also ensure high precision in high-speed production, which makes robots Make a difference in the PCB industry.
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Kunshan Bolun Automation Equipment Co., Ltd , https://www1.bolunmachinery.com